This system is also capable to produce different kinds of ceiling block, wall block, partition block by using sand, pumice, leca and different kinds of curbstone, canivo and gutters up to 50 centimeters height. It is notable that there is no limit for the height of produced curbstones.
This automatic system has loader and silo. The mould and matrix (shoulder) are moved by jacks. The purpose of the loader is self-loading and the action of feeding the moulds is done automatically. In silo section the concrete feeding action is not performed manually .In every feeding time, it can produce 133 blocks. All the process such as filling the mould, feeding action, and running around in the production band are done automatically. The role of human resources is very low and the system is able to do the production process just by one person to change the mould.
This movable machine consist of controlling part, eight set of curbstone mould , six set of block mould with one electro-vibration and two hydraulic vibration, which simultaneously carry out the vibrating and hydraulic press. Maximum used surface in mould is 126*50 cm (20, 50 H).
The system KAD1400 has more features and capability than KAD1300, including:
Speed and high production capacity
The system 1400 has no limitation in the production concrete parts such as curbstone, block, flower box. In fact, it doesn’t face any limitation on the length, height, width of the products.
THE SPECIFICATION OF PARTS USED IN KAD1400:
Vibration’s generator: Vem (Germany)
Controlling system of hydraulic: Galtech (Italy)
Hydraulic hose: Flex (Germany or Italy)
Channel beam: European type
All sheets of moulds are made from ST60 or ST52 and the parts exposed to the friction is manufactured with anti-friction steel.
Jack’s shaft: Hard chrome (Italy)
The jacks of the system: Boch or Bohler (Germany)
The locks and fastening parts of the system (Germany)
Equipped with hydraulic system (two levers for pressing and vacating)
Equipped with one set of electro-vibration and two set of rotational oily vibrator, each of which is powered by a generator with 2 HP (horse power).
The generator of the machine KAD1400:
One 3 hp generator for moving
One 7.7 hp generator for hydraulic system
Two 3 hp generator for vibration system
One 3 hp electro-vibration
One 2 hp generator for turning around automatically
In some specific cases when the customer order is based on the production of a specific concrete product, two electro-vibration are also added to the system which in fact the system of mould and matrix of five direction by five vibrator perform the action of making concrete.
It’s production capacity is 1700 to 2500 curbstones , 5500 to 7000 blocks in 8 hours .(production with 80 % of it’s capacity in 8 hours.)
|300x500x150 mm CurbStone||250x200x400 mm Ceiling Block|
|300x400x150 mm CurbStone||200x200x400 mm Ceiling Block|
|300x300x150 mm CurbStone||250x200x500 mm Ceiling Block|
|400x500x150 mm CurbStone||250x200x500 mm Wall Block|
|500x500x150 mm CurbStone||200x200x400 mm Wall Block|
|500x350x150 mm CurbStone||150x200x500 mm Partition Block|
|400x300x200 mm Canivo||100x200x400 mm Partition Block|
|300x500x180 mm Canivo||100x200x500 mm Partition Block|
|400x500x150 mm Canivo|
|300x300x120 mm Gutter|
|300x400x150 mm Gutter|
|300x400x120 mm Gutter|
Production capacity based on dimension:
|Dimension||Number Per Course|
|200x200x400 mm Block||6 Pcs|
|150x200x400 mm Block||8 Pcs|
|100x200x400 mm Block||10 Pcs|
|300x500x150 mm CurbStone||8 Pcs|